CHINO RESOURCE RECOVERY, Inc.

1992-1993


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INTRODUCTION

 

Management Support Services and the current shareholders of Chino Resource Recovery, Inc. intend to build a $120M cogeneration plant in Chino, CA, financed by private funds and Municipal Bonds with a Joint Exercise of Powers Agreement between San Bernardino County and the Redevelopment Agency of the County of San Bernardino. The plant will dispose of approximately 2,500 tons per day of dairy manure to power 49.9MW methane gas turbines which will produce enough electricity for 18,000 homes. No fossil fuels will be used for power production.

 

Southern California Edison Company (SCE) intends to purchase the electricity through a long-term power purchase agreement.

 

The plants primary function will be to produce approximately 1,300 tons per day of protein enriched biofeed, a bi-product derived from the effluent digester process. This biofeed is a major source of revenue, and will be sold to feed companies in the western United States.

 

The site has a Negative Declaration from San Bernardino County pursuant to the provisions of the California Environmental Quality Act and San Bernardino County Environmental Review Guidelines.

 

PROJECT DESCRIPTION

 

The Chino Valley is one of the foremost dairy farm and chicken ranching areas in the world with over 320 dairies and 200,000 dairy cows and approximately 30 million birds within its 30 square mile area. The area is located 30 miles east of downtown Los Angeles, and is the principal source of milk, dairy and poultry products for the Los Angeles Metropolitan area. As such, industries are key elements in the economy of not only the Chino Valley but of the greater Los Angeles area as well.

 

Manure is a very cumbersome by-product of dairy operations, with about 2,000 tons produced daily in the Chino Valley area. Besides having a foul odor, it provides breeding grounds for flies and is a resulting threat to the health of the community. It must be regularly cleaned up (hauled away, redistributed, etc.) so that daily operations can continue. But with limited space for disposal available, it becomes a logistical and management problem, not only for individual dairy farmers, but, on a larger scale, for the entire Chino Valley community as well.

 

Currently, about one-third of the area’s manure is shipped out as fertilizer. As much as possible is spread on pastures and other agricultural lands; however, there is not enough open land to accept all of it at tolerable loadings. Consequently, the available ground is overloaded. State and County codes limit this loading to three tons per acre, per year. But absent any economic alternative disposal method, it is agreed that this limitation is unenforceable. The result is that salt leached from the manure is overburdening the underlying ground water basin and the salinity of the ground water is rising. These waters also, in turn, flow into the Santa Ana River, a principal source of water for densely populated Orange County, California.

 

In view of these problems, it is apparent that the development of an alternative disposal method is desirable, if not essential, to the continued well being of the dairy industry in the Chino Valley. Community, political and dairy industry leaders have had a strong interest in doing so for a long time. Even after the termination of the Chino Agricultural Preserve (five years from the present), there will be at least a fifteen year supply of dairy and cow manure available. The proposed Chino Resource Recovery Plant offers such an alternative.

 

The proposed project will provide obvious benefits to the Chino Valley community, environment, and economy. The quality of life will be improved with the removal and utilization, in a positive manner, of substances that cause concern to dairy farmers, chicken ranchers, neighboring residents, and environmental agencies in the area.

 

The Chino Resource Recovery Plant will use conventional technology as described in the attached “PROCESS DESCRIPTION” by Mr. Jack Cooper to extract methane gas from dairy and poultry manure.

 


ZONING

 

Agricultural power generating plants have been ruled a compatible use within the Agricultural Preserve by San Bernardino County. A Conditional Use Permit has been issued along with Grading Permits (to activate the Negative Declaration). See attached appraisal for further details.

 

FINANCIAL DATA

 

Southern California Edison Company intends to secure pollution credits from the plant (transferable to power purchaser) at a rate to be determined. Power production is expected to earn a minimum of $.08/KW or in excess of $32M annually from Southern California Edison. Feed companies are expected to pay a minimum of $140/ton (in excess of $68M annually) for biofeed as compared to $175/ton plus shipping from the Midwest Region. Annual Operation & Maintenance costs are estimated to be approximately $9,700,000.00.

 

CAPITAL EXPENSES

 

1983 to 1987 -

 

Received Negative Declaration and Conditional Use Permit, partial payment of land, engineering, site plans and feasibility studies:

 

Total Expenditure                                                                                                      $2,700,000.00

 

1988 to 1993 -

 

Land Secured by First Trust Deed                                                                               $2,200,000.00

 

Engineering to date                                                                                                   $1,800,000.00

 

Consultants single cell protein, organic garden nutrients                                                 $675,000.00

 

Legal fees other than power purchase                                                                            $218,000.00

 

Air quality management consultants                                                                              $283,000.00

 

Application fees                                                                                                           $118,000.00

 

Site engineering and Geology testing                                                                             $128,000.00

 

Process Kinetics Engineering and studies                                                                       $173,000.00

 

Overhead                                                                                                                     $770,000.00

 

Dairy consultants                                                                                                           $65,000.00

 

County fees                                                                                                                 $182,000.00

 

TOTAL                                                                                                                      $9,312,000.00

 

 

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